CS Service Software – VA 5xx

CS Energy Analyzer Software Overview

The CS Energy Analyzer Software provides a comprehensive understanding of compressor performance and energy consumption. The primary functionalities it offers are:

1. Compressor Evaluation via Current and Power Metrics:
   • Through a clamp-on ammeter, the energy consumption of each individual compressor is captured.
   • Using the compressor’s performance data, the software calculates the amount of compressed air produced.
   • Additional computations include:
     • Energy consumption in kWh.
     • Compressor’s load, unload, and stop durations.
     • Compressor load percentage.
     • Count of load/unload cycles.
2. Holistic System Analysis with Real Flow Metrics:
   • This analysis mirrors the compressor evaluation but further incorporates real flow measurements using a flow sensor.
   • By measuring the actual produced or consumed quantity of compressed air, the software can determine the volume and cost percentage of leakages in the system in relation to the total costs.
3. Leakage Estimation:
   • Leakages are computed during non-production times, such as shutdowns, weekends, or holidays.
   • The flow sensor measures the volume of air provided. During these downtime periods, compressors maintain a consistent pressure, which means any air consumption can be attributed to leakages.
   • Even in 24/7 production environments, there’s typically a brief window where all operations cease. The software utilizes this data to define a leakage rate and subsequently, the associated costs in €.

With the CS Energy Analyzer Software, businesses can optimize their compressor operations, minimize energy consumption, and mitigate costly leakages.